• furnaces ATS series

    All the power you need, when you need it

furnaces ATS series

All the power you need, when you need it

ATS 4.0 is the series of professional furnaces that contains all Mappi International technology; their use guarantees great production and quality results through innovative solutions that meet the most demanding market demands.

ATS 4.0 has dimensions from 1500 × 3800 mm to 3300 × 6000 mm, and is also available in customizable sizes. The ATS 4.0 series tempers glass with the highest optical and flatness standards, thanks to cutting-edge technologies that manage the tempering processes. ATS 4.0 increases productivity in a virtually continuous cycle with no downtime for regulating operating temperatures and most of the operating parameters.

Now, thanks to a solid collaboration with Siemens, Mappi machines are, first in the entire glass industry, recognized as “Powered by Siemens”. This means that they are ready to implement all MindSphere applications, ready to enter the world of industry 4.0. ready to change the way of working in the glass industry, with full integration between the furnace and all production processes, from planning to quality reports. It’s a significant new leap into the future.

all the power you need,
when you need it

  • PROCESS ALL THE TYPE OF LOW-E GLASSES
  • REDUCE CYCLE TIME AND INCREASE PRODUCTIVITY
  • MANAGE DISTRIBUTION OF AIR SEPARATELY IN LOWER AND UPPER HEATING CHAMBER
  • MODULATE THE PRESSURE OF THE AIR IN SINGLE AREAS
  • TAB SYSTEM, WHICH ALLOWS MAPPI TO CHECK QUICKLY THE CONDITIONS OF THE FURNACE

Raising the bar,
towards excellence

ATS 4.0 raises the bar in limiting consumptions through the use of coordinated MHS, ESS and ATI systems, a Mappi exclusive.

ATS 4.0 raises the bar in productivity because it minimizes the time between tempering cycles, until you approach a virtually continuous cycle
without down time for the adjustment of the operating temperatures.

Small heating modules, for precision heating and great flexibility, through a network of sensors.

An original design for the blowing system that allows a precise control while tempering.

A computerized system optimize consumption and reduce the peak of installed power.

Allows a perfectly syncronized movement of the ceramic rolls over the whole heating room.

Discover innovations

technical data

LOADING AREAATS SERIES
1500x3800
1800x30001800x38001800x42002200x38002200x42002500x42002500x5000ATS J SERIES
2700x6000 J
3300x6000 J
mm1500x38001800x30001800x38001800x42002200x38002200x42002500x42002500x50002700x6000 J3300x6000 J
inches60x15070x12070x15070x16586x15086x16598x16598x196106x236130x236
PRODUCTIVITY | LOADS / HOUR
CLEAR GLASS
3mm2626262626262626
4mm25252525252525252523
6mm17171717171717171716
10mm1010101010101010109
19mm5555555555
LOW.E
3mm2424242424242424
4mm20202020202020202019
6mm13131313131313131312
8mm1010101010101010109
10mm8888888887
AVERAGE CONSUMPTION
kW/h232241286310333367410469624764
PLANT DIMENSION
Lenght M/feet20 / 6517 / 5520 / 6522 / 7220 / 6522 / 7222 / 7225 / 8228 / 9128 / 91
Width M/feet 4,7 / 155 / 165 / 165 / 166 / 206 / 206 / 206 / 206,5 / 217 / 23
Height M/feet3 / 103 / 103 / 103 / 103 / 103 / 104 / 134 / 134 / 134 / 13

(1) The productivity is based on the 100% utilization of the loading area of clear float glass with EN / ANSI regulation.

(2) The peak consumption is based on the glass thickness of 4 mm.